However, you will need a new solenoid if the one you have is badly damaged. There might be several reasons for motor burnout. But make sure to check the terminal cables, voltage regulator, spark plugs etc before changing the batteries. If the tangling led to their destruction, you must replace them. So, clean the cables and reconnect them to the battery. Remove the motor from Cart and check the condition of individual parts e.g. So if you suspect that your golf cart isnt charging when you turn the cart on and it doesnt work, your diagnosis may be misguided, and you may not, in fact, have a charging problem at all. Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. To solve battery-related problems, the following procedures can be followed:if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-box-4','ezslot_6',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); Firstly, check whether the battery is charged or not. You will notice that you have a charge indicator on the body. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it. That is why you should always handle and maintain your vehicle according to the user manual. You can remove the connecting cables and wipe the terminals off using a solution of warm water and baking soda. The cart zips nicely up to 25mph (I've seen 26 and 27 but most of the time flat-out my cart only hits 25mph.) Just charge them up, and they're ready to go. That will make the brake stronger. When there is something wrong with the batteries, then your cart will not start. Sometimes, the Icon golf cart becomes unusable due to overinflated or saggy tires. A golf cart charger should last as long as your golf cart, but sometimes, the electronics inside the charger can fail, which will stop your golf cart from working. 25 mi Distance per Charge < 20 ft Breaking Range 19 mph Max Speed (DOT Available through Dealer) 6.7 Min. A new solenoid of course will serve better than an old or damaged one. Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. The long flash of the green light means that the cart battery is charged more than 80%. The most common ICON golf cart problems are battery issues, a problematic solenoid, a faulty motor, brakes failing to engage, and low-pressure tires. You will know it when it starts to move a lot slower. Classic 2 PRO. For example, a battery with an average of 50% DoD will last twice as long or more as an 80% DoD; a 20% DoD battery will last five times longer than a 50% DoD. Firstly, you should try to reset the motor and fix the issue. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. Depending on the charger, you may need to either replace that cable or you may be able to pull the pin out using a pair of needle-nose pliers. Manufacturing defects of your windshield are covered. Next, remove the wheel rim and tire by unscrewing the lug nuts. The frame structure of the two carts are different and does not allow for parts to be interchangeable. 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions. In most cases, charging issues are mainly battery-related, and a quick check could save you some frustration, time, and money. You need to untangle the wires inside the cart. Depleted batteries will have minimal charge, which will prevent the charger from operating, as discussed above. weigh just 1/4 the weight of traditional Lead-Acid batteries (325 lbs. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. Any build-up around the terminals needs to be cleaned off as this will prevent proper current flow through the batteries and the charger. 4-boltpatterns are measured in a straight line from center to center of two bolt holes sitting directly across from each other. Yes. Hold the nozzle over the tires air valve and press down until you can not hear any air escaping. Do you own a troublesome ICON golf cart? Most Club Car golf carts, for instance, have a top speed of 19 mph. Still, some high amperages and voltages run through the electrical system, and if the wiring is poor, thin, or frayed, it adversely affects the charging and output. You may need to top up the acid levels in the battery. For that, please read the following points to know the frequent complications and the possible solutions to overcome those. Never add electrolyte to a battery that is not fully charged,just add distilled water and do not overfill. ICON EV (Manufacturer) warrants each ICON EV branded golf cart sold by ICON EV or any of its authorized dealers or distributorsworldwide, to be free of defects for a period of 2 years from the date of sale. This will reset the meter. Remove the battery from the charger and then wipe the metal contact terminals on the battery with a dry cloth or cotton wool to ensure they are free of corrosion. The next step is to check the golf cart charger itself. Even after providing sufficient air pressure, if your tire gets inflated repeatedly, there might be some tire leaks. If the terminal wires are rusted, then put hot water on the rusted areas and rub with a cloth to remove the rust. For example, golf cart batteries will average 225 cycles at 80% DoD and increase to 750 cycles at 50% DoD. If your golf cart isnt charging, you need to check that the wiring on the charger is good. Dealer gave us a "cheat code" that was supposed to fix it but it was only temporary. A few of them are listed below: An uncharged or partially charged battery might be a basic reason for this problem. For most people reading this, replacing diodes and circuit boards will be a little too technically advanced, but these issues can lead to your golf cart not charging. 4406 Madison Industrial Ln. Therefore, AGM batteries are a great option for use in golf carts. Currently there is no way to add a lift or lower the lifted carts at this time. A red reset button should be present near the main battery power supply. This combination of heated components might burn out your motor. I'm taking my cart to the dealer sometime this week to have a flow-rite watering system installed so I will talk to the service guys about a firmware update and report back here. Sep 23, 2017. At a 40% state of charge, electrolyte will freeze if the temperature reaches approximately 16F. They have a configuration of either 6X6V batteries or 8X6V batteries. Admiral Advantage by Red Hawk Check that each connection is tight on the terminals and that the golf cart wiring is tight. You can remedy this by using a general charger to charge each battery separately to boost the charge and then hook it to the charger and see if it works. A solenoid is a cylindrical wiring coil that transports the flow of electricity to the motor. You can solve minor solenoid issues, like loose connections, by changing the wires and other necessary fixes. As a result, golf cart battery chargers for 48 volt Club Cars need a working OBC to get them to start charging. _____ _____ Star Wars: Knights of the Old Republic II: The Sith Lords Influence Guide (XBox) _____ _____ March 11, 2005 Version 2.3 . When this happens, the first reaction is that the charger has failed, but often that is not the case. Opening your battery compartment, go through each connection between the battery terminals and the connection to the life and the ground wires on the cart to ensure they are tight. DO NOT let it touch your skin or clothing. The cause of a Club Car golf not charging is either a dead battery, a damaged power cable, or a faulty charger. When your golf cart doesn't charge, go through checking the batteries first to establish whether this is the problem. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-leader-2','ezslot_14',111,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-2-0'); ICON Golf Cart uses AC motors. If the flashing continues, it is possible that the . The first step is to try and reset the cluster. If your golf carts batteries are dead, then you will need to replace the battery with a brand new one. The first move is plugging in the charger to see the charge status. If you are trying to start the cart, but the engine doesnt start or get the power, there is a likely battery-related problem. Remove the fuse, see if its blown, and then replace it if it is. Some carts have 3 x 12V batteries for the 36V version and 4 X 12V batteries for the 48V version. The amount of water (electrolyte) in a wet-cell battery should be1/8-1/4 below the bottom of the fill tubes that extend down from the opening of each battery. It is known that a solenoids duty is to transmit current to the motor of the cart. This will result in unbalanced batteries. E-Z-GO recommends that electric golf car chargers remain unplugged from the golf car during prolonged storage. How To Fix EZGO 48 Volt Golf Cart Wont Move Problems? Press the button. The addition of accessories is welcomed and encouraged. The I40 has a high speed 10.5:1 rear. Normally, you can buy a cable for between 6$- 217$. Well run through how to check for each issue. The snag is mainly burnout, resulting from overheating, overloading, and pushing the cart past its operational limits. Re: 2020 Icon I40L Review. Taking batteries out of charge for prolonged storage may cause them to degrade and lose capacity over time. Only the club car . All batteries that come in your new ICON will be covered for a period of two years. As discussed above, you need to top up or refill your distilled water and only use DISTILLED WATER for your batteries; never use tap water. Check the main cables to make sure there isn't any corrosion. After using it for a long time, the tire pressure decreases. Paul, 2 red flashes, may mean battery voltage may be too low to take a charge. Some of them may include battery or brake problems, saggy tires, problematic solenoids, defective accelerators, etc. However, if you decide to make the switch to AGM batteries, you just have to keep in mind that you will need to have your dealer update you chargers algorithm for proper charging. Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. Because, it is always risky to work with any electric devices. Bad battery: If you see that your charger is not turning on even after plugging it into your cart, then generally it's your car's battery, not the charger Bad charger: if the charger turns on but there is no sign of charging Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? Fill your slouching tires with sufficient air pressure. Lithium Ion batteries can weigh anywhere between 70 and 80 pounds. 36v Golf Cart using 3 12v Batteries - Surprising range. However, these electric models can sometimes act up. Please contact your dealer for warranty transfers. This article is going to help you to recognize some common issues regarding your Icon golf cart and possible DIY solutions. Furthermore, the electric motor brush kits price range is form 10 $ to 29 $. The icon is the brand that ensures your comfort and premium features in your golf cart at the best price. Your golf cart may not be charging because you have a battery problem, your charger itself is faulty, the connections on the batteries, wiring, or charger cable are faulty, or there are faults with the golf cart electronics. In these situations, keep calm and try your best to solve them. If you still need help, please contact your local dealer, or our support team, and we will be in touch as soon as possible. You can avoid most of the problems by routinely servicing the golf cart. If it happens again after reseting the meter the only thing I can thinks of is the meter is losing . Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. Contact Us Now. No. If so, you're not alone. Lithium batteries are very light compared to traditional batteries. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Remember that distilled water is the medium for the electrolyte reaction, and if that is low, the battery will struggle to recover charge. You will not hear a clicking sound while starting the cart if the solenoid is damaged.